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Eclipse WGD burners are compact, water cooled burners designed to be inserted into the port neck of regenerative glass furnaces. The burner produces a flat, fan shaped luminous flame using a unique arrangement of converging flat jet nozzles. Excellent flame coverage of the glass is ensured with this type of burner and flame is extremely luminous, ensuring high heat transfer and low NOx. The flame location is easily adjusted within the furnace ensuring that combustion is taking place at the optimum position. The burner is fitted to an Eclipse retraction mechanism to withdraw the burner from the furnace when not firing.

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WRASP-DI is a dual impulse burner that uses coaxial gas jets for precise adjustment. The center jet flow is adjustable by means of a special calibrated metering valve attached to the burner. By adjusting the gas to the center jet, the thrust of the burner can be controlled, allowing the flame length to be varied by up to 30% without changing the nozzle. This allows for optimization of the flame and increases flame luminosity, providing greater heat transfer to the glass and lower NOx. A water cooled sealing ring eliminates cold induced air around the burner, increasing efficiency, minimizing NOx as well as prolonging nozzle and burner block life.

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Underport firing allows a high degree of flame coverage of the melt using multiple burners mounted beneath the port sill, providing easy access for adjustment and maintenance. Providing the furnace aerodynamics are correct, underport firing gives both high thermal efficiency and high melt rates with a variety of liquid fuels. Using the burner block sealing system with internal low pressure air cooling, and with careful selection of burner system and port design, low levels of NOx are achievable.

The Eclipse GT/CPA burner support bracket ensures accurate repeatable burner location, simple adjustment, and quick removal of burner, all of which are essential for an efficent underport burner system.

Eclipse provides advice on furnace aerodynamics, port design and auxiliary equipment as well as full supervision and commissioning services.

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Eclipse WTPUG burners are compact, water-cooled burners designed to be inserted into the port neck of a regenerative glass furnace. The burner produces a conical flame, which is ideal for low-flow ports in a glass furnace. The burner is fitted to an Eclipse Retraction Mechanism which is used to withdraw the burner from the furnace when not firing. Use of the Retraction Mechanism ensures consistent combustion quality, which is essential to achieve high glass quality.

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Dual impulse underport design allows adjustability of flame length and luminosity

Underport firing allows a high degree of flame coverage of the melt by using multiple burners mounted beneath the port sill, providing high thermal efficiency and easy access for adjustment and maintenance.

The Eclipse GT/NG Dual Impulse underport burner uses co-axial jets in which the center jet flow is adjustable by means of a calibrated metering valve attached to the burner. By altering the gas to the center jet, the thrust of the burner can be controlled, allowing the flame length to be varied by up to 30% without changing the nozzle and allowing easy optimization of the flame. This arrangement also increases the flame luminosity, providing greater heat transfer to the glass and lower NOx.

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The 03FA is a nozzle mixing oil burner with an adjustable atomizing orifice design. The burner is easy to use, with adjustable flame control and reliable, proven performance. It is capable of burning any grade of fuel oil. The 03FA has been used extensively on regenerative glass furnaces where the hot combustion air is supplied by the regenerator. The burner design features a very efficient medium pressure (20 to 45 PSIG) simplex type oil nozzle for atomization of the fuel oil. The venturi atomizer is made with premium heat resistant stainless steel to withstand extreme radiation.

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The 04V air-gas nozzle-mixing burner is suitable for many glass furnace applications ranging from small glass day tanks, float glass furnace working ends, refiners and distributors, to large multi-burner recuperative furnaces. A recuperator or other means provides preheated combustion air to the burner. Using combustion air, preheating will lead to increased fuel savings. 04V burners can be either side or end fired on several types of continuous furnaces. Any clean industrial gas and/or grade of fuel oil of suitable viscosity may be burned.

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Oxygen-Enriched Air Staging (OEAS) technology provides a very economical way to dramatically decrease NOx production in air-fired regenerative glass furnaces. It can be installed in new furnaces or as a retrofit, without making significant changes to the operation and without increasing energy costs. This NOx control technology is available for end-fired and cross-fired regenerative glass furnaces encompassing all segments of the glass industry. NOx reduction levels of 30-75% can be achieved, depending on initial conditions, with a limit of about 1.0 kg NOx per ton of glass for container glass furnaces.

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The Eclipse Heat-Up Burner is a portable combustion system designed for the controlled heat-up and dry-out of refractory in a variety of furnaces, including glass furnaces. It is typically used to raise the furnace temperature from a cold start up to main burner light-off. The system is also used for slag burn-out and cleaning in furnace regenerator checkers. The Eclipse Heat-Up Burner system is available in three standard burner sizes; 3,000,000 Btu/hr. (879 kW), 6,000,000 Btu/hr. (1758 kW) and 12,000,000 Btu/hr. (3516 kW). A variety of other capacities are also available.

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The PrimeFire 400 is an oxygen-fuel burner nozzle-mixing burner featuring a flat flame geometry. This flat flame shape provides enhanced flame coverage over the load and provides uniform heat distribution, resulting in improved product quality and extended furnace refractory life.

The advanced design incorporates a pre-combustor at the back of the burner which mixes a portion of the combustion oxygen with the fuel stream. This causes gas cracking, which produces free carbon particles that increase luminosity and improve the radiant heat transfer to the glass load. Overall furnace efficiency is improved, peak flame temperatures are reduced and NOx formation is lowered.

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Exothermics SP Sinusoidal Plate Heat Exchangers are the flagship products of the Exothermics line. Our exclusive sinusoidal plate design provides maximum effectiveness and the highest performance available on the market today. High heat transfer effectiveness is produced by corrugating the heat transfer plates to achieve our proprietary sinusoidal wave pattern. The corrugated surface creates air flow turbulence as the air passes through the unit. Heat transfer is further enhanced by using a counter flow design. SP heat exchangers feature fully welded stainless steel construction for robust, durable performance, maximum efficiency and short payback time.

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Eclipse Cross-Flow recuperators are compact tubular air-to-air heat exchangers designed to recover the waste heat in industrial exhaust gases. The recovered heat is used to preheat the combustion air for the system’s burners, thereby increasing the thermal efficiency. To ensure that all the wasted heat is drawn across the recuperator tubes the recuperator is typically mated with an Eclipse eductor. The single-ended design of the Cross-Flow recuperator allows for free expansion of the recuperator tubes; no expansion joints are required.

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Exothermics’ DIR Dimple Insulated Heat Exchangers are designed specifically for high temperature applications up to 1550oF (815oC). They feature a fully wrapped inner and outer case and 4 inch thick internal high temperature insulation. DIR Heat Exchangers are available in a wide variety of sizes and flow configurations, such as counter-flow or cross-flow, to satisfy your needs, whether you are recovering heat from your ovens, preheating combustion air, or running a catalytic or thermal oxidizer.

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Exothermics' DSP Dimple Plate Heat Exchangers are fully-welded and can be manufactured in a wide variety of sizes. They can also be configured for counter-flow or cross-flow operation. In these exchangers the parallel plates are formed with either staggered or inline dimple patterns to reduce the potential for particulate fouling. The Dimple Plate Heat Exchanger can recover energy from an industrial exhaust with temperatures up to 1,200 oF (650 oC). The dimple plate design can be used for applications where the flows may include some particulate.

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Extern-A-Therm Recuperators are compact tubular air-to-air heat exchangers designed to recover the waste heat in industrial exhaust gases. The recovered heat is used to preheat the combustion air for the system’s burners, thereby increasing the thermal efficiency. To ensure that all the wasted heat is drawn across the recuperator tubes, the recuperator is typically mated with an Eclipse eductor. The design of the Extern-A-Therm, housing and eductor ensure ease of installation and efficient use of existing pipe work. The housings are internally insulated; there is no need for additional external insulation

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Exothermics’ TBR Tubular Heat Exchangers effectively reclaim heat from catalytic incinerators, furnaces, thermal oxidizers and many other high temperature process and environmental applications. They help lower energy costs by easily and effectively controlling process air temperatures and deliver a fast return on investment.

No other company manufactures a more effective tubular heat exchanger than Exothermics. Our units are installed in hundreds of sites around the world, and we are quickly becoming the preferred choice for high temperature heat recovery equipment. Our Tubular Heat Exchangers are accepted and endorsed worldwide because they simply perform better.

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The Exothermics Aluminum Air-to-Air Heat Exchanger is a counter-flow design allowing for two segregated air streams to flow through the parallel plates within the exchanger. These exchangers utilize a state-of-the-art sinusoidal plate-type design for maximum heat transfer efficiency.

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The Exothermics Mini Stainless Steel Heat Exchanger is the answer to heat recovery needs in systems with low air volumes. Designed specifically for systems with ACFM volumes of 300 to 5500 and temperatures up to 1200°F (649° C) , the Mini Heat Exchanger provides optimum heat recovery.

The removable access cover on the exhaust airstream makes it possible to clean the unit and maintain peak effectiveness.

The Exothermics Mini Stainless Steel Heat Exchanger is a fully welded assembly that provides structural and airstream integrity. This is accomplished with features such as a continuously welded primary seal that separates the two airstreams and fully welded end seals.

The Mini Heat Exchanger provides efficient heat recovery on multiple applications.

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The Eclipse SMJ Blower is the most versatile and user-friendly blower on the market. It can be used for cooling, conveying, drying, liquid agitation, smoke abatement, vacuum cleaning, flume and dust exhausting, and other low-temperature applications.

What makes the SMJ Blower more versatile than its competition is its superior design, which features a heavy-gauge steel base and housing, aluminum impellers that are balanced statically and dynamically, and a revamped fan housing that allows the end-user to reconfigure the blower in the field by changing the direction of the fan's rotation. The outlet couplings on this blower model have also been replaced with flanges to make the blower easier to handle during installation.

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The Eclipse Airjector uses compressed air to entrain larger volumes of ambient air for combustion systems. The Airjector is useful when the operation of the combustion equipment is intermittent or air requirements are very small. A blower is recommended for constant operation.

Manual temperature control is achieved by a needle valve in the compressed air line. Automatic control can be achieved by installing a solenoid valve to provide "on-off" control, while a solenoid valve with adjustable bypass will give "hi-lo" burner control

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Eclipse Hermetic Boosters are used to increase the pressure of any gas or air/gas mixture not corrosive to aluminum or steel. They deliver gas at any volume within the capacity range of the booster with a relatively constant pressure. These boosters are UL listed when handling natural or manufactured gases. [The discharge pressure is the total of the booster added pressure plus incoming gas pressure.]

The Hermetic Booster's design is unique because its motor and rotor are enclosed in an airtight steel housing. No shaft seal is required, which eliminates the possibility of shaft seal leakage. Sealed electrical connections are made through an explosion-proof conduit, and an explosion proof junction box is also included. Standard shaft Class 1, Group D explosion -proof motors are standard.