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The PrimeFire 400 is an oxygen-fuel burner nozzle-mixing burner featuring a flat flame geometry. This flat flame shape provides enhanced flame coverage over the load and provides uniform heat distribution, resulting in improved product quality and extended furnace refractory life.

The advanced design incorporates a pre-combustor at the back of the burner which mixes a portion of the combustion oxygen with the fuel stream. This causes gas cracking, which produces free carbon particles that increase luminosity and improve the radiant heat transfer to the glass load. Overall furnace efficiency is improved, peak flame temperatures are reduced and NOx formation is lowered.

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The Eclipse Heat-Up Burner is a portable combustion system designed for the controlled heat-up and dry-out of refractory in a variety of furnaces, including glass furnaces. It is typically used to raise the furnace temperature from a cold start up to main burner light-off. The system is also used for slag burn-out and cleaning in furnace regenerator checkers. The Eclipse Heat-Up Burner system is available in three standard burner sizes; 3,000,000 Btu/hr. (879 kW), 6,000,000 Btu/hr. (1758 kW) and 12,000,000 Btu/hr. (3516 kW). A variety of other capacities are also available.

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Oxygen-Enriched Air Staging (OEAS) technology provides a very economical way to dramatically decrease NOx production in air-fired regenerative glass furnaces. It can be installed in new furnaces or as a retrofit, without making significant changes to the operation and without increasing energy costs. This NOx control technology is available for end-fired and cross-fired regenerative glass furnaces encompassing all segments of the glass industry. NOx reduction levels of 30-75% can be achieved, depending on initial conditions, with a limit of about 1.0 kg NOx per ton of glass for container glass furnaces.

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The 04V air-gas nozzle-mixing burner is suitable for many glass furnace applications ranging from small glass day tanks, float glass furnace working ends, refiners and distributors, to large multi-burner recuperative furnaces. A recuperator or other means provides preheated combustion air to the burner. Using combustion air, preheating will lead to increased fuel savings. 04V burners can be either side or end fired on several types of continuous furnaces. Any clean industrial gas and/or grade of fuel oil of suitable viscosity may be burned.

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The 03FA is a nozzle mixing oil burner with an adjustable atomizing orifice design. The burner is easy to use, with adjustable flame control and reliable, proven performance. It is capable of burning any grade of fuel oil. The 03FA has been used extensively on regenerative glass furnaces where the hot combustion air is supplied by the regenerator. The burner design features a very efficient medium pressure (20 to 45 PSIG) simplex type oil nozzle for atomization of the fuel oil. The venturi atomizer is made with premium heat resistant stainless steel to withstand extreme radiation.

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Dual impulse underport design allows adjustability of flame length and luminosity

Underport firing allows a high degree of flame coverage of the melt by using multiple burners mounted beneath the port sill, providing high thermal efficiency and easy access for adjustment and maintenance.

The Eclipse GT/NG Dual Impulse underport burner uses co-axial jets in which the center jet flow is adjustable by means of a calibrated metering valve attached to the burner. By altering the gas to the center jet, the thrust of the burner can be controlled, allowing the flame length to be varied by up to 30% without changing the nozzle and allowing easy optimization of the flame. This arrangement also increases the flame luminosity, providing greater heat transfer to the glass and lower NOx.

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Eclipse WTPUG burners are compact, water-cooled burners designed to be inserted into the port neck of a regenerative glass furnace. The burner produces a conical flame, which is ideal for low-flow ports in a glass furnace. The burner is fitted to an Eclipse Retraction Mechanism which is used to withdraw the burner from the furnace when not firing. Use of the Retraction Mechanism ensures consistent combustion quality, which is essential to achieve high glass quality.

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Underport firing allows a high degree of flame coverage of the melt using multiple burners mounted beneath the port sill, providing easy access for adjustment and maintenance. Providing the furnace aerodynamics are correct, underport firing gives both high thermal efficiency and high melt rates with a variety of liquid fuels. Using the burner block sealing system with internal low pressure air cooling, and with careful selection of burner system and port design, low levels of NOx are achievable.

The Eclipse GT/CPA burner support bracket ensures accurate repeatable burner location, simple adjustment, and quick removal of burner, all of which are essential for an efficent underport burner system.

Eclipse provides advice on furnace aerodynamics, port design and auxiliary equipment as well as full supervision and commissioning services.

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WRASP-DI is a dual impulse burner that uses coaxial gas jets for precise adjustment. The center jet flow is adjustable by means of a special calibrated metering valve attached to the burner. By adjusting the gas to the center jet, the thrust of the burner can be controlled, allowing the flame length to be varied by up to 30% without changing the nozzle. This allows for optimization of the flame and increases flame luminosity, providing greater heat transfer to the glass and lower NOx. A water cooled sealing ring eliminates cold induced air around the burner, increasing efficiency, minimizing NOx as well as prolonging nozzle and burner block life.

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Eclipse WGD burners are compact, water cooled burners designed to be inserted into the port neck of regenerative glass furnaces. The burner produces a flat, fan shaped luminous flame using a unique arrangement of converging flat jet nozzles. Excellent flame coverage of the glass is ensured with this type of burner and flame is extremely luminous, ensuring high heat transfer and low NOx. The flame location is easily adjusted within the furnace ensuring that combustion is taking place at the optimum position. The burner is fitted to an Eclipse retraction mechanism to withdraw the burner from the furnace when not firing.

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The Primefire 300 burner creates a fan shaped flame with low momentum which has a lower peak flame temperature. This results in lower operating crown temperatures and lower volatile transport rates. An adjusting mechanism on the burner allows you to change the length and width of the flame shape to suit the melter width and the required temperature profile. The Primefire 300 burner improves flame luminosity which increases radiant heat transmission to improve furnace efficiency. The uniform heat distribution from the burner improves product quality and throughput and extends the furnace refractory life.

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Forehearth burners from Eclipse delivers significant reductions in fuel consumption and emissions in glass forehearth operations. Incorporating a nozzle-mix design, forehearth burners eliminate the equipment costs associated with pre-mix style burners. The burner design also simplifies set-up and operation. It can fire natural gas, propane, butane or mixed fuels.

This field proven combustion technology can reduce fuel consumption by over 60%, lower NOx emissions by over 70% and deliver a higher glass yield. Improved glass quality is also achieved due to the lower surface tension created with air-fuel combustion.

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The PrimeFire 100 has become an industry standard for glass furnace applications. It provides greater flexibility, extended fuel firing capability, increased melter efficiency, improved refractory life, and reduced melting cost. The Primefire 100 oxygen-fuel burner produces a conventional shape flame and has multiple-fuel capabilities, from natural gas to light/heavy oils. The adjustable control on the burner allows variation in flame coverage to suit melter size and temperature profile. The higher firing range of this burner makes it an ideal choice for float glass furnaces.

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The burner mounting bracket is an essential component in a well designed combustion system. It assures a safe, reliable burner installation and precise burner alignment. Eclipse offers a complete line of pedestal and gimbal arm type mounting brackets specifically designed for use with our glass industry burner products. Our brackets provide precise, repeatable adjustment and allow for easy burner installation and removal. The robust construction delivers reliability and long operational life.

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The Brightfire is an adjustable, low NOx air-gas burner designed for port firing in glass melting furnaces. Brightfire provides up to 35 percent lower NOx emissions and superior flame control compared to other burners. In addition, it delivers a wide turndown ratio and its sleek design will accommodate the tightest port constraints while providing years of trouble-free service. The burner's low NOx emissions and superior flame control are accomplished through a combination of coaxial annular and central core flow streams.

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Eclipse Line Burners are premix, retention type burners designed for applications where heat must be distributed over a large area. They are especially suited for oven, kettle, and either recirculating or non-recirculating air heating applications. Capacities range from 19,000 to 335,000 BTU/hr per lineal foot (based on 70% of required air in premix) depending upon the mixture pressure used. Eclipse Line Burners are available in 6" and 12" straight sections; side and bottom inlet straight sections; bottom inlet crosses and tees; and 6" 90 degree elbows.

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Eclipse Sticktite and Ferrofix nozzles can be used wherever an open-type nozzle is applicable. Combustion chambers must have balanced or negative pressure. Typical applications include boiler conversion, kilns, ovens, air heaters, furnaces, immersion heating and other applications where the slight excess air introduced into the combustion chamber around the burner is acceptable.

All Eclipse Open Burner Nozzles are flame retention type nozzles which ensure satisfactory operation over a wide range of mixture pressures and draft conditions.

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Blast Tips are small burners designed to handle combustible mixtures of gas and air under sufficient pressure to cause a blast-like flame. In general, Blast Tips are built to burn without the use of any refractory tunnel and are either self-piloting or built to prevent the flame from blowing away under normal conditions of operation. Blast Tips are suitable for a variety of applications. They can be used in groups to heat a wide area such as the bottom of a kettle, or can be mounted down a length of pipe as in a core oven.